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Functional thin coatings are crucial in modern and emerging technologies, providing specified surface properties and protection, thereby influencing the performance and lifetime of materials and devices. The electrodeposition of polymer networks (EPoN) has recently been reported as a facile and potentially broadly applicable method to fabricate conformal polymeric ultrathin films on conductive substrates with arbitrary shapes and surface topography under mild solution conditions. In this work, a new generation of EPoN is introduced that utilizes a chemically reactive polymer appended by a small fraction of a electrochemical crosslinker as side groups. This EPoN iteration eliminates the need for precise end-group functionalization, enables the tuning of crosslink density and film thickness independent of polymer size, and the resulting reactive ultrathin films are amenable to post-deposition modification with desired functionalities using facile click-chemistry. To demonstrate this concept, we electrodeposit polyisoprene with small side-group fractions of the oxidative crosslinker phenol (<5%) as a thiol–ene-reactive polymer-network coating. The EPoN-derived ultrathin films are tunable and uniform with a thickness in the 100s of nanometers depending on phenol fraction and electrodeposition potential, and show a conformal morphology on complex porous electrode architectures. We further demonstrate post-EPoN functionalization of the ultrathin polyisoprene coatings with thiol–ene chemistry. 

Advances in precision coatings are critical in enhancing the functionality of porous materials and the performance of three-dimensionally (3-D) micro-architected devices in applications ranging from molecular sorption and separation to energy storage and conversion. To address this need, we report the cathodic electrodeposition of polymer networks (EPoN) that utilizes the coupling between pre-synthesized polymers with electrochemically active end groups and a complementary crosslinker to form a step-growth polymer network. The electrochemically mediated crosslinking reaction confines the network formation to the electrode surface in a passivating and self-limiting film growth, preventing uncontrolled precipitation and deposition away from the surface. The cathodic electrodeposition is compatible with a variety of conductive substrates, which is demonstrated for 3-D carbons and metals with micron-scale pores of high aspect ratio. The entire pore surface of the 3-D electrodes is enveloped by a conformal polymer thin film that is free of detectable defects and highly electronically insulating for its potential use as an ultrathin artificial electrolyte interphase or solid polymer electrolyte. Since our EPoN concept decouples the polymer functionality from its electrodeposition chemistry, we envision it to be a widely applicable method to coat various conductive non-planar and micro-architected 3-D substrates with polymers of broad functionalities. 

We introduce the polymer analysis and discovery array (PANDA), an automated system for high-throughput electrodeposition and functional characterization of polymer films. The PANDA is a custom, modular, and low-cost system based on a CNC gantry that we have modified to include a syringe pump, potentiostat, and camera with a telecentric lens. This system can perform fluid handling, electrochemistry, and transmission optical measurements on samples in custom 96-well plates that feature transparent and conducting bottoms. We begin by validating this platform through a series of control fluid handling and electrochemistry experiments to quantify the repeatability, lack of cross-contamination, and accuracy of the system. As a proof-of-concept experimental campaign to study the functional properties of a model polymer film, we optimize the electrochromic switching of electrodeposited poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS) films. In particular, we explore the monomer concentration, deposition time, and deposition voltage using an array of experiments selected by Latin hypercube sampling. Subsequently, we run an active learning campaign based upon Bayesian optimization to find the processing conditions that lead to the highest electrochromic switching of PEDOT:PSS. This self-driving lab integrates optical and electrochemical characterization to constitute a novel, automated approach for studying functional polymer films. 

This work elucidates a route to mesoporous magnetic materials with co-continuous morphologies from block copolymer self-assembly. The co-continuous structure impacts the magnetic behavior compared to non-structured chemically-identical materials. 

Multifunctional thin films in energy-related devices often must be electrically insulating where a single nanoscale defect can result in complete device-scale failure. Locating and characterizing such defects presents a fundamental problem where high-resolution imaging methods are needed to find defects, but imaging with high spatial resolution limits the field of view and thus the measurement throughput. Here, we present a novel high-throughput method for detecting sub-micron defects in insulating thin films by leveraging the electrochemiluminescence (ECL) of luminol. Through a systematic study of reagent concentrations, buffers, voltage, and excitation time, we identify optimized conditions at which it is possible to detect sub-micron defects at high-throughput. Extrapolating from the signal to background observed for detecting 440 nm wide lines and 620 nm diameter circles, we estimate the minimum detectable features to be lines as narrow as 2.5 nm in width and pinholes as small as 70 nm in radius. We further explore this method by using it to characterize a nominally insulating phenol film and find conductive defects that are cross-correlated with high-resolution atomic force microscopy to provide feedback to synthesis. Given this assay’s inherent parallelizability and scalability, it is expected to have a major impact on the automated discovery of multifunctional films. 

Functional thin films and interphases are omnipresent in modern technology and often determine the performance and life-time of devices. However, existing coating strategies are incompatible with emerging mesoscaled 3D architected and porous materials, and fail to uniformly apply functional thin films on their large and complex interior 3D surface. In this report, we introduce an approach for obtaining conformal polymeric thin films using custom-designed dual-functional monomers possessing both self-limiting electrodeposition capability and the functionality of interest in separate molecular motifs. We exemplify this approach with the monomer triethylene glycol-diphenol and demonstrate the full coating of a 3D mesoscaled battery electrode with an ultrathin lithium-ion permeable film. Our comprehensive study of the processing–structure–property relationships enables the tailorable control over the conformal thickness (7–80 nm), molecular permeability, and electronic properties. The modularity and tunability of this approach make it a promising candidate for functional polymer film deposition on arbitrary 3D structures. 

The multiscale architecture of electrochemical energy storage (EES) materials critically impacts device performance, including energy, power, and durability. The pore space of nano‐ to macrostructured electrodes determines mass transport within the electrolyte and defines the effective energy density. The dimensions of the active charge‐storing materials can increase stability during cycling by accommodating strains from electrochemical–mechanical coupling while also defining surface area that increases capacitive charge storage, decreases charge‐transfer resistance, but also leads to low efficiency and degradation from interfacial reactions. Thus, elucidating and developing a fundamental understanding of these correlations requires materials with precisely tunable nanoscale architectures. Herein, approaches that take advantage of the nanoscale control offered by block copolymer (BCP) self‐assembly are reviewed and insights gained from associated nanoscale phenomena observed in EES are highlighted. Systematic studies that use custom‐tailored BCPs to reveal fundamental nanostructure–property–performance relationships are emphasized. Importantly, most reports of nanostructured materials utilize low loadings and thin electrodes and results represent mass transfer limitations at the particle scale. However, as cell‐level performance involves mass transport over 10–100s of micrometers, recently emerging BCP‐based processes are further highlighted, leading to hierarchical meso/macroporous materials needed for creating multiscale structure–performance relationships and next‐generation energy storage material architectures. 

Although the utilization of rigid particles can afford stable emulsions, some applications require eventual emulsion destabilization to release contents captured in the particle-covered droplet. This destabilizing effect is achieved when using stabilizers that respond to controlled changes in environment. Microgels can be synthesized as stimuli responsive polymeric gel networks that adsorb to oil/water interfaces and stabilize emulsions. These particles are commonly hydrogels that swell and collapse in water in response to environmental changes. However, amphiphilic functionality is desired to enhance the adsorption abilities of these hydrogels while maintaining their stimuli responsivity. Microfluidic techniques are used to synthesize Janus microgels with two opposing stimuli responsive hemispheres. The particles have a temperature responsive domain connected to a pH responsive network where each side changes its hydrophilicity in response to a change in temperature or pH, respectively. The Janus microgels are amphiphilic in acidic conditions at 19 °C and alkaline conditions at 40 °C, while the opposite conditions cause a reduction of the amphiphilicity. By stabilizing emulsions with these dual responsive microgels, “smart” droplets that respond to environmental cues are formed. Emulsion droplets remain stable with smaller diameters when aqueous solution conditions favor amphiphilic particles yet, coalesce to larger droplets upon changing pH or temperature. These responsive Janus microgels represent the advancing technology of responsive droplets and demonstrate the applicability of microgels as emulsion stabilizers.